Manufacturing capabilities
Machine park, materials and quality process.
Machining, gear production and inspection under one roof. Heat treatment, coating and NDT are managed with qualified suppliers.
- Dwg no.
- ALP-MFG-002
- Rev.
- C
- Sheet
- 1/1
01 — Machine park
Machine types
5-axis machining centres
Complex housings and bearing seats machined in a single set-up.
CNC turning & mill-turn
Shafts, flanges and bushings; C/Y-axis secondary operations.
Gear cutting & grinding
Hobbing and shaping for internal/external gears; grinding for planetary stages.
Cylindrical grinding
Tight tolerances and surface quality on bearing seats and shafts.
Honing
Geometry and surface texture for hydraulic cylinder barrels.
Metrology room
CMM, surface roughness and gear inspection in a climate-controlled room.
Concept work: machine counts and capacity figures are not disclosed.
02 — Materials
Materials we machine
| Group | Grades | Typical use |
|---|---|---|
| Alloy steel | 42CrMo4, 34CrNiMo6, 18CrNiMo7-6 | Shafts, gears, forged arms |
| Stainless steel | 17-4PH, 1.4404 | Corrosion-exposed fittings |
| Aluminium | 6082-T6, 7075-T6 | Lightweight housings, gimbal housings |
| Titanium | Ti-6Al-4V | High strength-to-weight parts |
| Ductile iron | EN-GJS-400-15, EN-GJS-500-7 | Gearbox housings (with foundry partners) |
03 — Quality
Quality process
- 01
Contract review
Drawing revision, special requirements and acceptance criteria are agreed at quotation.
- 02
Material receipt
Mill certificates are checked; every lot is numbered and traced.
- 03
In-process control
First-off approval and operator checks catch deviations early.
- 04
Final inspection
CMM inspection report; hardness and surface checks when required.
- 05
Documentation
Inspection report, material certificate and certificate of conformity on request.
This concept site makes no certification claims. Quality requirements are planned to the customer’s specification.
Let’s discuss your project